Factory Topic / CAPABILITY

Vacuum Radiative Drying System

Supports the insulation-drying stage in transformer manufacturing by improving drying efficiency, reducing energy consumption, and protecting downstream oil filling and assembly quality.

Key capability 01
Used for drying and setting transformer coils and active parts after assembly, reducing the risk of moisture in insulation materials.
Key capability 02
Provides stable temperature control and process discipline for subsequent oil filling, final assembly, and factory testing.
Key capability 03
Matches the production-rhythm requirements of products at different voltage classes.
Vacuum Radiative Drying System cover

System Role

  • Used for drying and setting transformer coils and active parts after assembly, reducing the risk of moisture in insulation materials.
  • Provides stable temperature control and process discipline for subsequent oil filling, final assembly, and factory testing.
  • Matches the production-rhythm requirements of products at different voltage classes.
  • Supports a critical insulation-treatment stage in transformer manufacturing so the active part is stable before oil filling.
  • Improves treatment consistency for insulation components through controlled drying parameters and lowers quality risk from moisture variation.
  • Connects smoothly with upstream winding and assembly as well as downstream oil filling, improving overall manufacturing continuity.

Equipment Features

  • Drying for 10kV products can typically be completed within 8 to 10 hours.
  • Drying for 35kV products can typically be completed within 15 to 24 hours.
  • Compared with traditional vacuum pressure-variation drying furnaces, it can significantly reduce energy consumption.
  • Supports different temperature, time, and process-control strategies by product specification.
  • Balances drying effectiveness with production-rhythm requirements, reducing waiting and backlog.
  • Improves repeatability and controllability in this critical insulation-treatment step through more stable process execution.

Business Value

  • Shortens the drying cycle and improves overall transformer production rhythm.
  • Reduces energy cost in manufacturing and improves factory operating efficiency.
  • Improves insulation-treatment stability and supports a higher first-pass test rate.
  • Lowers the risk of rework, retesting, and delivery delays caused by incomplete drying.
  • Helps balance production efficiency and quality-control goals, improving manufacturing stability.
  • Builds a more reliable process foundation for downstream oil filling, assembly, and factory testing.