Smart Factory

Let the Manufacturing Process Become Evidence

From material inspection to final testing, six stages make the manufacturing process visible.

PROCESS / 01—06

From incoming material to final inspection

Organize shop-floor evidence by process so every stage remains tied to project requirements and records.

01 / MANUFACTURING

Production Equipment Overview

Focused on transformer coil winding equipment, this section covers high- and low-voltage coil processing capability across different product structures and the standardized way those operations are executed.

Automatic winding machines are mainly used for high-voltage coil winding on stacked-core transformers.
Horizontal winding machines are mainly used for low-voltage coil winding on stacked-core transformers.
Silicon-steel 3D wound-core winding machines support both high- and low-voltage coil winding for three-dimensional wound-core transformers.
Amorphous-alloy 3D wound-core winding machines support both high- and low-voltage coil winding for amorphous-alloy transformers.

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02 / MANUFACTURING

Full-Vacuum Oil Filling System

Builds a full-vacuum oil-filling capability for transformers, reducing standing time and improving first-pass test performance.

Completes transformer oil filling under full-vacuum conditions to improve insulation-oil penetration.
Serves a critical manufacturing step after drying to ensure the quality of internal insulation treatment.
Applies to the manufacturing of distribution transformers and related combined substation equipment.
Uses a full-vacuum environment to reduce residual air, moisture, and contaminants, improving the stability of internal insulation treatment.

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03 / MANUFACTURING

Intelligent Test Station

Uses integrated test stations and intelligent control to improve transformer final-test efficiency and operational safety.

Serves the comprehensive testing stage before transformer shipment and carries critical electrical performance validation tasks.
Supports standardized execution of testing processes through a centralized station design.
Forms a coordinated loop with manufacturing, quality inspection, and delivery.
As an important validation checkpoint before shipment, it raises the bar for test efficiency, result accuracy, and operational safety.

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04 / MANUFACTURING

Key-Process Visual Inspection System

Strengthens shop-floor process supervision through visual recognition and alerts for critical steps, improving execution consistency in key operations.

Focuses on execution at critical process steps and helps managers see work status in time.
Monitors important steps during execution to reduce omissions and deviation.
Provides faster on-site feedback for manufacturing quality control.
Fits assembly, inspection, and operating steps in transformer manufacturing that require heightened control.

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05 / MANUFACTURING

Logistics Distribution System

Uses AGVs and process-based material delivery to connect internal material flow, reduce waiting and shortages, and improve factory operating efficiency.

Supports in-plant material circulation and process delivery to keep manufacturing continuous.
Connects storage locations, delivery nodes, and production stations to improve on-site organization.
Provides support for multi-process coordination and takt stability.
Applies to internal delivery of coils, active parts, accessories, and auxiliary materials in transformer manufacturing.

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06 / MANUFACTURING

Vacuum Radiative Drying System

Supports the insulation-drying stage in transformer manufacturing by improving drying efficiency, reducing energy consumption, and protecting downstream oil filling and assembly quality.

Used for drying and setting transformer coils and active parts after assembly, reducing the risk of moisture in insulation materials.
Provides stable temperature control and process discipline for subsequent oil filling, final assembly, and factory testing.
Matches the production-rhythm requirements of products at different voltage classes.
Supports a critical insulation-treatment stage in transformer manufacturing so the active part is stable before oil filling.

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NEXT / PROJECT REQUIREMENTS

Align manufacturing with project conditions

Product configuration and test requirements must be confirmed for each project.

Discuss project requirements